Metal matrix Composites

This paper reviews the world wide upsurge in metal matrix composite research and development activities with particular emphasis on cast metal-matrix particulate composites. Extensive applications of cast aluminium alloy MMCs in day-to-day use in transportation as well as durable good industries are expected to advance rapidly in the next decade. The potential for extensive application of cast composites is very large in India, especially in the areas of transportation, energy and electromechanical machinery; the extensive use of composites can lead to large savings in materials and energy, and in several instances, reduce environmental pollution. It is important that engineering education and short-term courses be organized to bring MMCs to the attention of students and engineering industry leaders. India already has excellent infrastructure for development of composites, and has a long track record of world class research in cast metal matrix particulate composites. It is now necessary to catalyze prototype and regular production of selected composite components, and get them used in different sectors, especially railways, cars, trucks, buses, scooters and other electromechanical machinery. This will require suitable policies backed up by funding to bring together the first rate talent in cast composites which already exists in India, to form viable development groups followed by setting up of production plants involving the process engineering capability already available within the country. On the longer term, cast composites should be developed for use in energy generation equipment, electronic packaging aerospace systems, and smart structures

Efficient Rijndael Encryption Implementation with Composite Field Arithmetic

Abstract. We explore the use of subfield arithmetic for efficient imple-mentations of Galois Field arithmetic especially in the context of the Rijndael block cipher. Our technique involves mapping field elements to a composite field representation. We describe how to select a represen-tation which minimizes the computation cost of the relevant arithmetic, taking into account the cost of the mapping as well. Our method results in a very compact and fast gate circuit for Rijndael encryption. In conjunction with bit-slicing techniques applied to newly proposed par-allelizable modes of operation, our circuit leads to a high-performance software implementation for Rijndael encryption which offers significant speedup compared to previously reported implementations

Biomimetics in Materials Science: Self-Healing, Self-Lubricating, and Self-Cleaning Materials /

Biomimetics in Materials Science provides a comprehensive theoretical and practical review of biomimetic materials with self-healing, self-lubricating and self-cleaning properties. These three topics are closely related and constitute rapidly developing areas of study. The field of self-healing materials requires a new conceptual understanding of this biomimetic technology, which is in contrast to traditional  engineering processes such as wear and fatigue.  Biomimetics in Materials Science is the first monograph to be devoted to these materials. A new theoretical framework for these processes is presented based on the concept of multi-scale structure of entropy and non-equilibrium thermodynamics, together with a detailed review of the available technology. The latter includes experimental, modeling, and simulation results obtained on self-healing/lubricating/cleaning materials since their emergence in the past decade. Describes smart, biomimetic materials in the context of nanotechnology, biotechnology, and self-organization Covers self-healing, self-lubricating, and self-cleaning materials with applications to green technologies in areas such as energy, biomedical devices, and defense Presents a unified approach by leading researchers in the field covering both theoretical and practical issue

State of the art on tribological behavior of polymer matrix composites reinforced with natural fibers in the green materials world

Natural fiber reinforced polymer composites have emerged as a potential environmentally friendly and cost-effective alternative to synthetic fiber reinforced composites. Therefore, in the past decade, a number of major industries, such as the automotive, construction and packaging industries, have shown a considerable interest in the progress of new natural fiber reinforced composite materials. The availability of natural fibers and the ease of manufacturing have tempted researchers to study their feasibility of their application as reinforcement and the extent to which they satisfy the required specifications in tribological applications. However, less information concerning the tribological performance of natural fiber reinforced composite material is available in the literature. Hence, the aim of this bibliographic review is to demonstrate the tribological behavior of natural fiber reinforced composites and find a knowledge about their usability for various applications that tribology plays a dominant role. This review presents the reported work on natural fiber reinforced composites with special reference to the type of fibers, matrix polymers, treatment of fibers and test parameters. The results show that composites reinforced with natural fibers have an improvement in tribological properties and their properties are comparable with conventional fibers. In addition, fiber treatment and fiber orientation are two important factors can affect tribological properties where treated fibers and normal oriented fibers exhibit better friction and wear behavior. This review is trying to evaluate the effect of test parameter including normal load and sliding speed on tribological properties, and the results vary based on type of reinforcement. Generally, due to their positive economic and environmental aspects, as well as their good tribological properties, natural composites are showing a good potential for employing in several applications

Effect of Micro- and Nano-Sized Carbonous Solid Lubricants as Oil Additives in Nanofluid on Tribological Properties

The tribological behavior of graphene and graphite as additives in canola oil was investigated with a pin-on-disk tribometer. The wear surfaces of the aluminum pins lubricated with the additive-containing canola oil were analyzed by scanning electron microscopy (SEM). It was found that graphene and graphite as additives in oil show a lower coefficient of friction and wear rate in comparison with neat canola oil. The graphene sheets are more effective than graphite flakes to reduce friction and wear. In addition, there is a proper concentration where the coefficient of friction (COF) and wear are in minimum value. The optimal concentration of the additive in canola oil is about 0.7 wt %. Therefore, the load-carrying capacity and antiwear ability of the lubricating oil are improved. Moreover, the worn surface of aluminum pins is smother in the presence of solid lubricant rather than neat oil

Biomimetics in Materials ScienceSelf-Healing, Self-Lubricating, and Self-Cleaning Materials /

XXVI, 418 p.online resource

Tribological Performance of Graphite Nanoplatelets Reinforced Al and Al/Al2O3 Self-Lubricating Composites

In the present work, the effect of graphite nanoplatelets (GNPs) on tribological properties of the aluminum (Al), and Al/alumina (Al2O3) composite are studied. GNPs are multilayer graphene sheets which were used as a solid lubricant material. Two sets of composites, Al/GNPs and Al/GNPs/Al2O3 with varying amounts of reinforcements, were synthesized by powder metallurgy that involves cold compaction followed by hot compaction. The hardness of the composites increased with the addition of GNPs and Al2O3. The Al/GNPs composite with 1 wt.% of GNPs (Al/1GNPs) showed a 20% increase in hardness whereas Al/GNPs/ Al2O3 composite with 1 wt.% GNPs and 2 wt.% Al2O3 (Al/1GNPs/2Al2O3) showed 27% increases in hardness compared to the pure Al. The coefficient of friction measured at 20 N was observed to be 22% and 53% lesser for Al/1GNPs and Al/1GNPs/2Al2O3, respectively, compared to corresponding alloys without graphene Al. The X-ray diffraction and scanning electron microscopy analysis revealed the presence of GNPs at the worn surface after the tribology tests. The wear rate was also reduced significantly. In comparison with pure Al, the Al/1GNPs and Al/1GNPs/2Al2O3 composites resulted in 5- and 20-times lesser wear rate, respectively. The addition of Al2O3 caused reduction in wear rate due to higher hardness and load carrying ability, whereas composites with more than 1 wt.% GNPs showed higher wear rate due to lower hardness and higher porosity. The Al/1GNPs/2Al2O3 composite exhibited the least coefficient of friction (0.2–0.25) and wear rate (1 × 10−6–4 × 10−6 mm3/N.m) compared to other GNPs and Al2O3 reinforced Al composites. The worn surfaces were further analyzed to understand the wear mechanism by Raman spectroscopy, transmission electron microscopy, and x-ray diffraction to detect the Al4C3 phase formation, chemical bonding, and defect formation in graphene

Effect of melt temperature on microstructural and strength properties of in-situ aluminum metal matrix composites containing SiCNO particles

Polymer Injection Pyrolysis (PIPs) can be adopted to synthesize in-situ ceramic particles within molten metal by stir-casting process. This paper investigated the effect of pyrolysis temperatures on microstructural and strength properties of in-situ aluminum matrix composites containing 2.5 vol% of SiCNO particles. In-situ composites were synthesized by stir-mixing of cross-linked polysilazane at four different pyrolysis temperatures (675–850°C) at which in-situ pyrolysis occurred and then followed by ultrasonic agitation and squeeze casting process. Microstructural data reveals that grain size and the particle size of SiCNO particles decreases with increasing the temperature of the melt at which polymer was introduced into the melt. The increase in the strength properties of the fabricated composites as compared to pure aluminum is almost 210% for the composites fabricated at 850°C while it is marginally 17% for the composites fabricated at 720°C. Fractography studies suggest that composite fabricated at 675°C exhibits a better combination of yield strength and ductility

Heat transfer and fluid flow analysis of self-healing in metallic materials

This paper explores imparting self-healing characteristics to metal matrices similar to what are observed in biological systems and are being developed for polymeric materials. To impart self-healing properties to metal matrices, a liquid healing method was investigated; the met hod consists of a container filled with low melting alloy acting as a healing agent, embedded into a high melting metal matrix. When the matrix is cracked; self-healing is achieved by melting the healing agent allowing the liquid metal to flow into the crack. Upon cooling, solidification of the healing agent occurs and seals the crack. The objective of this research is to investigate the fluid flow and heat transfer to impart self-healing property to metal matrices. In this study, a dimensionless healing factor, which may help predict the possibility of healing is proposed. The healing factor is defined as the ratio of the viscous forces and the contact area of liquid metal and solid which prevent flow, and volume expansion, density, and velocity of the liquid metal, gravity, crack size and orientation which promote flow. The factor incorporates the parameters that control self-healing mechanism.US ARMY1.494 JCR (2017) Q3, 32/59 Thermodynamics, 81/134 MechanicsUE